Plugs, Pins, and Connectors

From EvoEcu
Revision as of 16:40, 14 February 2011 by EdwardMarshall (talk | contribs) (→‎Evo VIII and 2g DSM ECU: Fix labeling error on VIII/2g pins.)
Jump to navigation Jump to search

Notes...

...to vendors

I know you guys like google-juice, and adding links to your products here helps with SEO. That's great for you, but this is a resource we use, not your playground. If you want to list relevant links to items you actually have in stock, especially if you can keep with the spirit of the formatting we've already established here, that's helpful, and we're appreciative.

If you're just wanting to list a bunch of products that you don't stock regularly just to get a little additional brand awareness, they're going to be edited.

And you might not like how we edit them.

And locking the page after we edit them is a right we reserve.


Play nice.


...to our users

A lot of these parts are available to hobbyists via sample programs offered by Tyco, JAE, and others. Before spending a large sum importing or otherwise trying to track down a single part commercially, I'd strongly suggest following up on their websites to see if they can offer you a few parts for your project that way. Samples programs have a long history in the electronics industry, and you can save a significant amount of money by taking advantage of them when available.



1g DSM ECU

This ECU appears to use AMP/Tyco Pulse Lock connectors.

There are multiple colors available for each plug part number; where "X" is the base part number, the pattern to use when ordering is:

X-1
white
X-6
gray
X-7
yellow

Plugs:

10-pin plug, 172315
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=11280&M=PPROP&P=247&BML=10576,17560,17536,17534&LG=1&PG=1&IDS=44495,44389,44395,44392,44378,44498,44500&N=1
http://www.newunitedracetech.com/shop/index.php?main_page=advanced_search_result&search_in_description=1&keyword=172315
18-pin plug, 172316
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=11280&M=PPROP&P=247&BML=10576,17560,17536,17534&LG=1&PG=1&IDS=44495,44389,44395,44392,44378,44498,44500&N=2
http://www.newunitedracetech.com/shop/index.php?main_page=advanced_search_result&search_in_description=1&keyword=172316
24-pin plug, 172317
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=11280&M=PPROP&P=247&BML=10576,17560,17536,17534&LG=1&PG=1&IDS=44495,44389,44395,44392,44378,44498,44500&N=4
http://www.newunitedracetech.com/shop/index.php?main_page=advanced_search_result&search_in_description=1&keyword=172317
ECU-side connector, 172319
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=11280&M=PPROP&P=&BML=10576,17560,17536,17534&LG=1&PG=1&IDS=44547,44546,58465,44263,44270,44483,44495,44389,44395,44392,89825,44378,44542,44498,44500,44399,44473,44534,72076,44276&N=1
http://www.newunitedracetech.com/shop/index.php?main_page=advanced_search_result&search_in_description=1&keyword=172319
20-22 AWG plug pin, 170352-1/170352-2 (strip), 172771-2 (loose)
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=1&M=BYPN&TCPN=170352-1&RQPN=170352-1
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=1&M=BYPN&TCPN=170352-2&RQPN=170352-2
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=1&M=BYPN&TCPN=172771-2&RQPN=172771-2
http://www.newunitedracetech.com/shop/index.php?main_page=advanced_search_result&search_in_description=1&keyword=170352
16-20 AWG plug pin, 170353-1/170353-2 (strip), 172772-1/172772-2 (loose)
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=1&M=BYPN&TCPN=170353-1&RQPN=170353-1
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=1&M=BYPN&TCPN=170353-2&RQPN=170353-2
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=1&M=BYPN&TCPN=172772-1&RQPN=172772-1
http://www.tycoelectronics.com/catalog/bin/TE.Connect?C=1&M=BYPN&TCPN=172772-2&RQPN=172772-2
http://www.newunitedracetech.com/shop/index.php?main_page=advanced_search_result&search_in_description=1&keyword=172772

Evo VIII and 2g DSM ECU

This ECU uses Multilock 040/070-Series Hybrid Connectors from AMP (Tyco) .

Digikey doesn't seem to stock these, but Newark has all of the pins in stock, and Mouser has the large pins, and New United Race Tech appears to stock or be willing to special-order the pins, housings, and headers.

There are multiple colors available for each plug part number; where "X" is the base part number, the pattern to use when ordering is:

X-1
white
X-2
black (non-RoHS)
X-5
blue
X-6
gray
6-X-6
light gray
X-7
yellow

The 22-pin plug has 6 large pins (four on the left, two on the right), and the 26-pin plug has 10 large plugs (four on the left, six on the right), for a total of 16 large pins for a complete harness. All other pins (12, 16, 16, and 16, for each plug respectively, or 60 total) are of the small variety. Note that not all pins are actually used; see the USDM VIII ECU Pinout for details.

Plugs:

12 pin male, 917978 (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=917978-1-ND
http://www.newunitedracetech.com/shop/index.php?main_page=index&cPath=1_79_7_82_9_120
16 pin male, 917981 (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=917981-1-ND
http://www.newunitedracetech.com/shop/index.php?main_page=index&cPath=1_79_7_82_9_119
22 pin male, 917989 (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=917989-1-ND
http://www.newunitedracetech.com/shop/index.php?main_page=index&cPath=1_79_7_82_9_122
26 pin male, 917992 (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=917992-1-ND
http://www.newunitedracetech.com/shop/index.php?main_page=index&cPath=1_79_7_82_9_123
12/16/22/26 (76) pin female (ie. ECU-side), 178780 (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=178780-1-ND
http://www.newark.com/tyco-electronics-amp/178780-1/040-070-hybrid-cap-assy-76p/dp/12H0013
http://www.newunitedracetech.com/shop/index.php?main_page=index&cPath=1_79_7_10_116

Pins:

Small pins (22-18AWG), 175265-1
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=175265-1-ND
http://www.newunitedracetech.com/shop/index.php?main_page=index&cPath=1_79_7_82_8_127
Large pins (20-16AWG), 175269-1
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=175269-1-ND
http://www.newunitedracetech.com/shop/index.php?main_page=index&cPath=1_79_7_82_8_126

Evo IX ECU

This ECU uses JAE MX7-series connectors. Digikey seems to maintain stock of these plugs and pins; Jamie (Jack_of_Trades) also makes pins available.

Each plug has a block of 6 large pins (so, a total of 18), with the remainder (75) being the small type. Note that not all pins are actually used; see the USDM IX ECU Pinout for details.

Plugs:

28 pin retainer clip, MX7-A-28S-RT
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2312-ND
28 pin plug, MX7-A-28SC (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2313-ND
30 pin retainer clip, MX7-A-30S-RT
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2314-ND
30 pin plug, MX7-A-30SC (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2315-ND
35 pin retainer clip, MX7-A-35S-RT
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2316-ND
35 pin plug, MX7-A-35SC (datasheet)
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2317-ND

Pins:

Large pins, MX7-PWC2-1E-4500
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2319-ND
Small pins (tin), MX7-SGC3-7000
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=670-2320-ND

ACD ECU

These are JAE MX5-E 3mm-pitch connectors. DigiKey doesn't carry them, although JAE still lists them as active items (as of last check, only the pins were available via the sample program).

The 22-pin plug requires six large (power) pins, and the 26-pin plug has 10.

Plugs:

22-pin plug, MX5-E-22S-C-N (datasheet)
26-pin plug, MX5-E-26S-C-N (datasheet)

Pins:

Small pins, MX5-SG-C1-5000 (datasheet)
Large pins, MX5-PW-C0-4000 (datasheet)

OBD-II Connector

Tyco/AMP produces the in-car (female) side of the plug as part numbers 179631 or 348822, and both use the same pins, either P/N 776001 or 1827012. Molex has a similar offering; the pins are P/N 50420, and the housings are 51115 (with a 51117 retainer) and 51116 (with a 51118 retainer). Delphi/Packard's part numbers are 11210250 for the housing and 12129373, 12129484, 13525297, and 15317769 for the pins (female Metri-Pack 150).

The client-side connection is pretty ubiquitous. The Molex P/Ns are 57964 for the pins, and 68503 for the housing. Delphi shows 12110252 as the P/N for the housing, and 12040993, 12047581, 12059894, 12092165, 12110502, 12160811, 15305307, or 15326725 for the pins (male Metri-Pack 150), depending on the size you need.

Diagnostic Connector

The Evo "diag" male connector (ie. the one under the dash) is a Sumitomo MT-series M(6244-1121) 12-way connector (citation), which was apparently a special-purpose run specifically for Mitsubishi. The US Evo service manual refers to this plug as MU801855. An old PDF from SWS seem to indicate this connector may have actually been M(6520-0178), however.

The female plug (for a cable) is a Sumitomo MT-series F(6244-5121) 12-way connector; it appears that SWS in Japan can source these in quantity. (citation).

One confirmed commercial source for these is Eastern Beaver; no, that's not a porn site, it's a Canadian guy who lives in Japan and sells motorcyle parts and carries a fairly extensive lineup of Sumitomo connectors. They sell a complete kit (male and female housings, plus enough pins to fully-populate). Also, it appears that New United Race Tech can special-order these (and carries a limited selection).

Connectors:

Male 12-pin connector, M(6244-1121) or M(6520-0178)
http://www.easternbeaver.com/Main/Elec__Products/Connectors/090_Connectors/body_090_connectors.html#HRRule23
Female 12-pin connector: F(6244-5121)
http://www.easternbeaver.com/Main/Elec__Products/Connectors/090_Connectors/body_090_connectors.html#HRRule23
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_25_552_553_554&products_id=9058

Pin options:

Gold-plated, 0.2-0.5mm cable size), F(8240-4849)
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_25_552_553_771&products_id=9836
Tin-plated, 0.2-0.5mm cable size, F(8240-4412)
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_31&products_id=5853
Tin-plated, 0.5-1.25mm cable size), F(8240-4422)
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_31&products_id=5856
Tin-plated, 2.0mm cable size, and cables are to be AVSS, F(8240-4652)
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_31&products_id=5855

Earlier 1g DSMs, late (97+) 2g DSMs, and earlier Evos also used this physical connector (for the MUT scantool on 1gs and Evos I-III, and as a flashing interface on later 2gs and Evos), but with a different pinout.

(PDF of MT-series connectors, link to item in SWS catalog)

(The actual part that appears in Evo and DSM vehicles seems to be a product of Mitsubishi Cable America; specifically, a CS-style connector. MCA does not sell directly to end-customers, although has shown some willingness via email and phone to source samples in small quantities for those having difficulty sourcing them elsewhere.)

Boost Control Solenoid / EGR

These are also Sumitomo parts: TS-series F(6188-0624) for the female plug, and TS-series M(6189-0264) for male. Again, it appears that SWS can source these, Ballenger Motorsports carries (as a special order item) the female plug in either an "assembly", a "kit", or as a complete pigtail, along with the pins and seals individually. New United Race Tech appears to carry (or can order) individual components as well, and Spoolinup.com (Matt Szabaga) carries either kits or pigtails.

(PDF for TS-series connectors)

As a fun bit of useless trivia, the WRX BCS connector appears to be the opposite connectors: M(6188-0266) and F(6189-0249); the difference being the position (left side vs. right) of the key on the bottom of the male connector.

Female plug, Evo: F(6188-0624)
http://www.bmotorsports.com/shop/product_info.php/cPath/109_110/products_id/1683
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_36_166_39_41&products_id=6899
Female plug, WRX: F(6189-0249)
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_36_166_39_41&products_id=6235
Male plug, Evo: M(6189-0264)
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_36_166_39_41&products_id=6879
Male plug, WRX: M(6188-0266)
http://www.newunitedracetech.com/shop/index.php?main_page=product_info&cPath=19_36_166_39_41&products_id=6897
Pins, separately (should be interchangeable):
http://www.bmotorsports.com/shop/product_info.php/products_id/1567
Seals, separately (should be interchangeable):
http://www.bmotorsports.com/shop/product_info.php/products_id/940
Evo kit (housing, ping, seals):
http://www.szabaga.com/store/diyconn.html
http://www.bmotorsports.com/shop/product_info.php/cPath/109_110/products_id/1681
Evo pigtail (assembled plug with wire, "ready-to-solder"):
http://www.szabaga.com/store/diyconn.html
http://www.bmotorsports.com/shop/product_info.php/cPath/109_110/products_id/1682